High-Voltage Battery Pack Testing System
SKU: ABG-BTTV-PACK-HV
High-power, high-voltage battery pack testing solution for controlled charge–discharge, pulse, cycle-life, DCIR and performance validation across EV and energy-storage applications.
Overview
A configurable high-voltage testing platform for battery packs, energy-storage clusters and high-voltage DC-source simulation. The ABG CE-6000 ecosystem provides distinct 1500 V and 3000 V model configurations with high-power regenerative architecture.
Key Features & Highlights
1500 V and 3000 V classes
Dedicated CE-6000 configurations cover 1500 V and 3000 V ultra-high-voltage applications.
High-power regenerative architecture
Published configurations provide up to 600 kW total output power with energy feedback efficiency specified by model.
Parallel expansion
The referenced ultra-high-voltage configurations support parallel expansion for higher-current requirements.
PCS simulation
Designed to support high-voltage DC-source simulation and PCS-related testing applications.
Key Capabilities
Battery pack testing
High-voltage charge/discharge and performance validation for battery packs and clusters.
ESS cluster testing
Testing of high-voltage energy-storage battery clusters.
DC-source simulation
High-voltage DC source simulation for PCS-related test environments.
BMS integration
Integration with mainstream BMS communication interfaces on applicable configurations.
Applications
EV battery packs
High-voltage pack development and validation.
Utility-scale ESS
Battery cluster and rack-level testing.
C&I energy storage
High-power battery system characterization.
PCS testing
High-voltage DC-source simulation for power-conversion system validation.
Industries Served
Automotive
EV battery pack development and validation.
Energy storage
Battery cluster and rack qualification.
PCS manufacturers
DC-source simulation and integration testing.
Battery manufacturers
High-voltage pack testing and production validation.
Testing / Operating Workflow
1. Select voltage class
Choose the 1500 V or 3000 V model according to the DUT and system requirement.
2. Define power/current requirement
Confirm pack current, power, parallel expansion and regenerative architecture.
3. Configure BMS / PCS interface
Set communication and control interfaces required for the test scenario.
4. Execute pack or cluster testing
Run programmable charge/discharge and system-level test profiles.
Software & Data Management
Programmable test control
Configure charge/discharge and application-specific sequences.
System data management
Capture electrical and communication data for validation and reporting.
Safety & Protection
High-voltage protection
System protections and safety architecture are selected according to the high-voltage model and application.
Application interlocks
HVIL, insulation and other safety functions can be included where required by the test system.
System Integration
BMS communication
Published configurations support TCP/IP Ethernet, CAN FD/CAN and RS485.
PCS integration
High-voltage DC-source simulation supports PCS-related validation.
Configuration Options
1500 V configuration
ABG CE-6002-1500V200A: 0–1500 V output; 1–200 A; 300 kW single-channel; 600 kW whole-machine power.
3000 V configuration
ABG CE-6001n-3000V200A: 0–3000 V output; 1–200 A; 300 kW single-channel; 600 kW whole-machine power.
Accuracy
Both referenced ultra-high-voltage configurations specify ±0.02% F.S. voltage/current accuracy and 24-bit resolution.
Benefits & Value Proposition
High-voltage scalability
Provides a clear path from 1500 V battery clusters to 3000 V next-generation BESS and PCS simulation.
Energy-efficient operation
Regenerative architecture can reduce energy consumption during high-power testing.
Frequently Asked Questions
Is 3000 V available?
Yes. ABG lists the CE-6001n-3000V200A configuration for 3000 V ultra-high-voltage battery and PCS simulation applications.
Can the system be used for ESS battery clusters?
Yes. The 1500 V and 3000 V configurations are positioned for energy-storage pack and cluster testing.
Technical Specifications
| 1500 V reference model | ABG CE-6002-1500V200A |
| 1500 V output | 0–1500 V; minimum discharge voltage 100 V |
| 3000 V reference model | NEWARE CE-6001n-3000V200A |
| 3000 V output | 0–3000 V; minimum discharge voltage 100 V |
| Current | 1–200 A per referenced model; parallel expansion available |
| Single-channel output power | 300 kW |
| Whole-machine output power | 600 kW |
| Accuracy | ±0.02% F.S. |
| Resolution | 24-bit |
| Current response | ≤10 ms |
| Current switching | ≤20 ms |
| Communication | TCP/IP, CAN FD/CAN, RS485 |
Technical buying guidance
Related buyer guides & requirements
Battery Tester Selection Guide
Define voltage, current, channels, temperature and data requirements before finalising a battery test-system configuration.
Read guideBattery Pack Testing Requirements
Review pack-level electrical, validation and test-matrix inputs where the product is used for pack testing.
Read guideBMS Testing Validation Lab
Connect battery testing with BMS simulation, communication, I/O and laboratory validation requirements.
Read guideTell Us About Your Testing Requirement
Share what you already know. You do not need to have every specification finalized before starting a technical discussion.