Battery Pack End-of-Line Testing System
SKU: ABG-BAT-EOL-009
Production-oriented EOL test architecture for battery-pack electrical and functional verification.
Overview
A one-stop battery pack end-of-line testing platform for production environments. The referenced ABG CE-6002-200V200A-EOL integrates electrical safety, charge/discharge, BMS communication, I/O and production data functions.
Key Features & Highlights
Integrated EOL workflow
Combines safety, performance and communication tests in a production-oriented platform.
BMS and communication testing
Tests communication buses, I/O ports, command interactions and real-time data synchronization.
Electrical safety
Supports insulation, withstand-voltage and related safety checks on the referenced configuration.
Traceability-ready
Barcode and production data workflows can be integrated for manufacturing traceability.
Key Capabilities
Charge / discharge
CC, DC, DCIR, capacity, over-current and over-voltage testing on applicable configurations.
IR / ACR / OCV
Electrical consistency and resistance-related checks.
BMS communication
Communication and command verification for production validation.
I/O testing
Production-level I/O and signal verification.
Automated pass/fail
Configured acceptance criteria can be used for automated production judgment.
Applications
EV battery pack production
End-of-line validation before pack release.
ESS battery production
Production testing of battery packs and systems.
Battery module/pack assembly
Electrical and communication verification after assembly.
Industries Served
Automotive OEMs
EV battery production and quality validation.
Battery manufacturers
Pack assembly and production EOL testing.
ESS manufacturers
Production release and traceability.
Testing / Operating Workflow
1. Identify battery
Capture product identity and production traceability information.
2. Safety testing
Perform configured electrical safety and insulation checks.
3. Electrical performance
Run OCV, resistance, charge/discharge and other configured tests.
4. BMS / I/O communication
Verify communication, commands, I/O and data synchronization.
5. Pass/fail and release
Compare results against configured limits and record production status.
Software & Data Management
Automated test sequencing
Production-oriented sequencing for repeatable EOL test execution.
Traceability
1D/2D barcode tracking and data export are available in the wider testing ecosystem.
MES integration
Production data can be integrated with MES/LIMS workflows where configured.
Safety & Protection
Insulation testing
The referenced EOL platform integrates insulation and electrical safety checks.
Withstand-voltage testing
The referenced configuration supports DC/AC withstand testing within its published ranges.
System Integration
BMS communication
Supports configured BMS communication and command validation.
Production systems
Can be integrated into MES/LIMS and barcode-based traceability workflows.
Environmental equipment
The CE-6000 ecosystem supports peripheral equipment integration for complex test scenarios.
Configuration Options
Reference model
ABG CE-6002-200V200A-EOL.
Charge/discharge
12–200 V, 0–200 A on the referenced model.
Safety test
DC withstand 0.05–6 kV; AC withstand 0.05–5 kV on the referenced model.
Communication
Referenced model provides 4 CAN, 4 RS485, 1 RS232 and 6 activation signals.
Benefits & Value Proposition
Single-pass production testing
Combines multiple pack validation steps into one production-oriented workflow.
Traceable quality release
Supports structured production records and acceptance decisions.
Frequently Asked Questions
Is this suitable for production EOL?
Yes. The referenced system is specifically positioned as an EOL battery testing platform.
Can BMS communication be tested?
Yes. Communication buses, I/O and command interactions are part of the EOL capability set.
Technical Specifications
| Reference model | ABG CE-6002-200V200A-EOL |
| Charge / discharge voltage | 12–200 V |
| Charge / discharge current | 0–200 A |
| Voltage accuracy | ±0.02% F.S. |
| Current accuracy | ±0.05% F.S. |
| Recording frequency | 100 Hz |
| Current conversion time | ≤6 ms |
| Current response time | ≤3 ms |
| AC impedance range | 3 mΩ–300 Ω |
| DC withstand | 0.05–6 kV |
| AC withstand | 0.05–5 kV |
| Interfaces | 4 CAN, 4 RS485, 1 RS232, 6 activation signals |
Technical buying guidance
Related buyer guides & requirements
Battery Tester Selection Guide
Define voltage, current, channels, temperature and data requirements before finalising a battery test-system configuration.
Read guideBattery Pack Testing Requirements
Review pack-level electrical, validation and test-matrix inputs where the product is used for pack testing.
Read guideBMS Testing Validation Lab
Connect battery testing with BMS simulation, communication, I/O and laboratory validation requirements.
Read guideTell Us About Your Testing Requirement
Share what you already know. You do not need to have every specification finalized before starting a technical discussion.